On the outside, blow molds are provided with support surfaces to prevent damage to the cutting edges, especially in set-up mode, i.e. when closing the mold without plastic. The mold support also serves to transfer excess clamping force.
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Extrusion Blow Moulding Machine VS Injection Blow Moulding Machine
If you operate a business that requires specially formed plastic bottles or containers, such as juice and water bottles or liquid soaps and shampoos, it’s to your benefit to understand the various manufacturing processes for making those bottles and containers.
Having an understanding of the different manufacturing processes and knowing what method is best suited to product production, is important for all aspects of prototyping, planning, manufacturing, and costing.
There are various methods followed such as EBM, IBM, IM etc. Today we are talking about EBM VS IBM.
Both injection blow moulding and extrusion blow moulding processes are essential for many manufacturing purposes. These techniques are used to create many disposable and recyclable plastic parts, including products used in medical and research applications. Both processes feature unique functions to produce different results, which is why it’s important to understand each process to determine which is suitable for manufacturing a particular product. To help you better understand the differences between injection blow moulding and extrusion blow moulding, we’ll go over how each process works so that you can determine which is best for your needs.
BLOW MOULDING MACHINE
Extrusion blow moulding (EBM) is a manufacturing process whereby plastic is melted and extruded into a hollow tube called a mould. The parison is held and sealed in the metal mould. Air is then blown into the mould, thereby shaping it into the desired shape of the bottle or container. Once the plastic has cooled, the mould is opened and the part is discharged.
IBM shares many technological characteristics with conventional injection moulding. Many of the techniques for reducing energy use in injection moulding can be simply and directly transferred to IBM. These include improved setting, barrel insulation, improved motors and drives, all-electric machines, improved control of ancillaries and improvements in tool design. The additional blowing step needs control but does not add much to the direct energy use of the machine, although it adds it through the increased use of services such as compressed air for blowing.
IBM is primarily a process used for packaging and articles with less weight & high accuracy.
The main difference between blow moulding and injection blow moulding is that blow moulding is used for making hollow parts like water bottles and liquid soap containers. One of the key benefits of blow moulding is that it can be used to manufacture complex shapes – something that can be of tremendous value for such things as product branding and identity.
The injection blow moulding (IBM) process uses an injection moulding machine rather than an extruder to produce the precursor. This precursor is called a preform rather than a parison as in extrusion blow blowing (EBM). A major advantage in IBM vs. EBM is that the preform shape can be designed to receive a more consistent or desired wall thickness when Blow Moulding. The process consists of blowing a molten thermoplastic against the inside walls of a female mould cavity and chilling it to a rigid solid product. The IBM machine has an integral injection unit and a multi-impression mould assembly in which the mould cores are usually mounted on a rotary table.
These techniques are used to create many disposable and recyclable plastic parts, including products used in medical and research applications. Both processes emphasise unique functions to produce different results, which is why it’s important to understand each process to determine which is suitable for manufacturing a particular product.
INJECTION BLOW MOULDING MACHINE
The Key Differences Between Injection and Extrusion Blow Molding
There are three main areas in which injection blow moulding and extrusion blow moulding differ.
Types of Materials
Extrusion blow moulding is most commonly used to form products out of:
- High-density polyethylene (HDPE)
- Polypropylene (PP)
- Polyethylene terephthalate (PET).
Injection blow moulding is most commonly used to form products out of:
- Acrylic
- Polycarbonate
- Polyoxymethylene (POM)
- Polyethylene (PE)
Products
The principal difference between IBM and EBM is the type of products they create. IBM is typically used to form more solid parts which are less in weight & need accuracy. Meanwhile, EBM is used for manufacturing more hollow parts like bottles and other containers. Extrusion Blow Molding can manufacture more complex shapes due to how the product is formed. However, injection blow moulding can produce large volumes of quality parts quickly and accurately.
Moulds
For IBM, there needs to be a high precision match between both halves of the mould to enable total control over the flow of resin. Most of the work involved in injection blow moulding involves producing the mould. In EBM, there is a higher level of design flexibility between both mould halves since each half forms its wall shape.
EBM Advantages
- Low initial mould tooling costs.
- The flexibility of tooling; moulds can accommodate interchangeable neck finishes.
- Container sizes can range from less than 1 oz. to 55 gallons.
- Container shape is not restricted; bottles can be long and flat or have handles.
- Wide selection of machinery; tooling can be specifically geared to package volume requirements.
EBM Disadvantages
- Containers have a flash that must be trimmed and reclaimed.
- Unit cost is significantly higher than injection blown bottles in less than 5 oz. capacity.
- Operator skill is critical to control container weight and quality.
IBM Advantages
- Scrap free process; bottles require no trimming operation.
- Neck finishes are injection moulded (not blown) at a high level of accuracy.
- Weight control is extremely precise and material distribution is uniform.
- Unit cost is extremely low for small capacity containers (5 oz. or less).
IBM Disadvantages
- High tooling cost.
- No mould flexibility.
- Not economical over 16 oz. capacity.
- Container shapes are limited to a blow-up ratio of 3:1 or less (diameter of container to diameter of neck finish).
- Not well suited for handle ware.
While the final shape required for a part often dictates the process used, both extrusion and injection moulding have their advantages.
The choice between IBM and EBM, true of all packaging-related choices, should reflect application specifics. Acknowledging the difference in words, the following are some generalizations about specifics:
- The type of container can be determined; for example, containers that have handles are better suited for EBM, while wide-mouth containers are better suited for IBM;
- If the tightest tolerances (especially in the neck finish and in wall thickness) are required, the nod should go to IBM;
- Regarding coextrusions, the more complex the structure, the more it favours EBM;
- EBM generates scrap (in the forms of flash and trim), although they’re fed back into the process, IBM generates no such scrap;
- When factoring in mould costs, it should be borne in mind that IBM requires two types of moulds but EBM only one; and,
- With the issue of overall costs casting its shadow, the greater the annual quantities the more conditions point to IBM.
Overall, we know the simple difference between EBM and IBM is that; in the type of product which is produced by the respective processes. The extrusion blow Moulding process creates a two-dimensional product whereas the injection blow Moulding process creates a three-dimensional product as the final output.
Blogs
DESIGN GUIDELINES FOR BLOW MOULDING MOULD
Guide pins and guide bushings from common standard parts suppliers are usually used as blow mold guides. The guide length should not exceed 1 * D. This is particularly important for mold movement machines to avoid damaging the parallel guidance of the clamping unit and the blow mold guide. The bore for the bushing must be drilled towards the rear of the mold or be cleared laterally to be able to easily remove pressed in material and ensure a clean closing of the blow mold.
HOW TO SELECT TOOLING IN BLOW MOULDING MACHINE :
With a basic understanding of the differences in the types of head tooling
available, we can now look at calculations that will help make our tooling
choices. It is important to keep these points in mind:
Parison diameter is dependent on head tool size, resin characteristics,
regrind content, temperature, and punch-out speed.
Head tooling diameter is determined by part shape and size.
ROLE OF AIR IN BLOW MOULDING
In a blow molding machine, air has multiple purposes: pre-blow and inflation air expands the parison until it contacts the mold wall to reproduce the shape of the blow mold. The inflation air presses the material against the mold wall to reproduce surface details such as lettering, surface textures, etc. Furthermore, the inflation pressure promotes good and permanent contact between the mold wall and the polymer, since the polymer starts to shrink during the cooling period. In addition to these functions required directly with the actual blow molding process, air is required for pneumatically activated functions in the machine, such as the insertion of a blow needle to move molded parts (core pulls) or doors in the machine’s safety guard.
PLC in EBM
Until the late 1970s to early 1980s blow molding machines were primarily delivered with contractor control. This type of control offered the advantage that the electrical components could be checked by appropriately trained maintenance personnel and easily replaced in the event of a fault. Changes in the machine control system could be made with the help of simple auxiliary devices. However, the disadvantages were the susceptibility to faults and short service life due to wear of mechanically moving parts, the large number of components (up to 150 contactors, 12 temperature controllers, etc.), the size of the components, and how these elements were connected. This type of control was called “hard-wired programmed logic controller”.
CLAMPING UNITS IN EXTRUSION BLOW MOULDING
In all extrusion blow molding processes, a blow mold consisting of two halves closes around the parison once it has reached its full length. These two halves of the mold are mounted on the so-called mold mounting platens, which from part of the clamping unit (or closing unit).
RADIAL WALL THICKNESS DISTRIBUTION IN BLOW MOULDING
In blow moulding, the wall thickness distribution of the finished article is essentially determined by the wall thickness distribution of the parison, its position in relation to the blow mould cavities, and the local stretching paths.
SWELLING BEHAVIOUR OF THE PARISON
The visco – elastic behavior of the thermoplastics (here the memory effects) in conjunction with the flow channel geometry in the head causes the diameter of the parison to change after leaving the die. The wall thickness also changes and thus the length of the parison. This phenomenon is called ‘; die swell’’.
MANDREL HEADS IN EBM
In mandrel heads (also referred to as ‘’heart – shaped – curve heads’’, or cardio did heads) the solid core part is massively integrated into the basic structure of the head. These heads are also called side-fed heads.
SPIDER HEADS IN EBM
The main task of parison heads (blow heads or even just heads) is to divert the compact melt flow as supplied by the extruder into a vertical downwards flow movement and to form melt tube with a uniform circumferential wall thickness distribution.
EXTRUDER WITH GROOVED FEED ZONE
Blow moulding machines with grooved barrel extruders are universal machines for all types of polyolefin; the grooved barrel system is,however, indispensable for high molecular weight, high viscosity raw materials. In these extruders, the cylinder wall in the feed section features tapered longitudinal grooves.
SMOOTH BORE EXTRUDER
Blow molding machines with smooth – bore extruders are more or less limited to the processing of low to medium molecular weight polyolefin types. Smooth bore extruders are less expensive than those with a grooved feed zone and show less screw wear.
Is a Blow Molding Machine Used to Make Anything Other than Plastic Bottles?
For manufacturing plastic bottles, experts rely on a state-of-the-art blow molding machine. With this particular process, a manufacturer produces a broad range of finished products in varying sizes and shapes. Because of that, multiple industries depend on a professional company to make a specific type of plastic bottle needed.
What Are the Future Trends of Plastic Molding Machines?
Although the plastic molding industry took a hit this year due to the instability within the automotive industry, it’s still on target for breaking records. After all, the plastic molding machine is something that a broad range of industries rely on for both internal operations and the making of consumer goods. As demand increases, you can expect to see some exciting changes for plastic molding machines.
Can Extrusion Blow Molding Produce Complicated Shapes
When it comes to extrusion blow molding capability, most people think of standard plastic bottles, tight-head containers, jars, and larger water containers. However, the extrusion blow molding process can do much more. In fact, when using a technologically advanced extrusion blow molding machine, it can produce finished products with complicated shapes, and in varying sizes.
Rotational Molding: Advantages and Disadvantages
Rotational moulding offers a number of benefits, but it’s not the best production process for every part. So how do you decide if it’s a fit for you? Understanding the advantages and disadvantages of the process is the first step toward making a decision with confidence.
Importance of Extrusion Blow Moulding Machine in the Pharma Industry
Nowadays plastic is the reliable and most effective form of packaging for different industries and pharmaceutical domains. In the pharmaceutical sector, two types of polymers are used, thermoplastics and thermosets.
HOW TO START A TOY-MAKING BUSINESS WITH EBM IN INDIA?
Before starting the toys making business, it is important to do market research. It is important to collect as much information as possible about this business so that you get the knowledge of exactly what kind of toys are in demand in the market.
WHY INDIAN GOVT. ENCOURAGES TOY MAKING BUSINESSES MAKING BUSINESS
Indian government motivates and urges the Indian startups in the toy sector to maximize manufacturing and increase the reach of Indian made toys to the world. After holding a meeting with senior officials and ministers, the Prime Minister make a statement and urge the start-ups and young blood to innovate in the toy sector. Also, PM has given the suggestion to the educational institutions to arrange competitions in toy technology and design.
Biodegradable vs. Recyclable Plastics
Biodegradable plastics undergo digestion by microbes to form natural bi-products and what is known as humus (a sludge that makes an excellent plant fertiliser). It also produces gas which is officially known as biogas. Biozone’s landfill-biodegradable plastics have proprietary additives that help them biodegrade naturally in landfills. Once the biodegradable packing ends up in a landfill, it attracts the necessary microbes that break down the plastic into its natural components.
The Future of the Extrusion Blow Molding Machine
Everywhere you look, competition among different industries has exploded. Thanks to a thriving market, companies that once struggled now see incredible success. Just as businesses need ways to stay ahead of the competition, so do extrusion blow moulding machine manufacturers. Because of that, they continually push to come up with more innovative solutions.
Why CMP Machines are the BEST?
Innovation is at the heart of any successful company. Innovation keeps an organization at the top of their game, allowing them to flex their competitive muscles and take pride in the work they do.
What is Multilayer Extrusion Blow Moulding Machine?
Nowadays literally all humankind use plastic products 24/7 all over the world. It is super easy to get access to all kinds of plastic products. You might have come across bottles that have a shiny layer on the outer side, or different colours on the outer and a different one in the inner. So, what it is? It is a multilayer extrusion product. Well, let me explain to you how what it is exactly.
Exterior Surface (Mold Cavity) Design
The inner and outer walls of the part are formed simultaneously and integrally, but interior and exterior designs are essentially independent so we review them separately. As the design develops, the designer should begin thinking about the interaction of the plastic and the mould that will produce the part. The visual exterior of many products is formed in one half of the mould called a cavity. Following are some of the features of mould cavities the designer will want to consider.
Interior Surface (Mold Core) Design
The inner and outer walls of the part are formed simultaneously and integrally, but interior and exterior designs are essentially independent so we review them separately. As the design develops, the designer should begin thinking about the interaction of the plastic and the mould that will produce the part. The interior surface of double-wall blow moulded parts is normally formed by a mould core. Since the mould core must fit inside the cavity, there should be no question it meets the same core blow ratio = W>2D overall size requirement as the cavity.
About Parison and Parison Control
Parison blow moulding of intricate plastic bottles and other plastic parts requires air pressure control that is precise, repeatable and rapid responding. Proportion-Air offers electronic closed-loop pressure and flow control used to improve processes in the plastics blow moulding industry.
Why CMP Blow Moulding Machine?
Multiple industries and outside manufacturing companies depend on advanced extrusion blow moulding machinery. Without the right machine, there would be no way to produce superior quality products and we, at CMP, provide quality over quantity. Let us go through the advantages you will get for using CMP’s machine.
Information about the series of Extrusion Blow Moulding Machines in CMP
Have you ever seen a person at the fair or the mall during the holidays, blowing glass to create beautiful, artistic designs? It’s mesmerizing how a random piece of coloured glass can be manipulated by precisely placed hot air and become such a masterpiece. This art form inspired the current method of manipulating plastics to form many of the items we use every day, from water bottles to toys and so many things in between. This artful method is called Extrusion Blow Molding and it’s a common and inventive way of mass-producing hollow, lightweight products that are also durable and waterproof
How to select a Blow Moulding Machine?
The reputation of the blow moulding machine manufacturer you do business with has a lot to do with the quality of the equipment it sells. The right company takes great pride in offering its customers top-of-the-line products at a competitive price. Buying a blow moulding machine can be a nerve-racking experience for fresh entrepreneurs.
Types of products manufactured in Extrusion Blow Moulding Machine
Blow moulding is a manufacturing process for forming and joining together hollow plastic parts. In general, there are three main types of blow moulding: extrusion blow moulding, injection blow moulding (one stage), and injection stretch blow moulding (two stages). In the extrusion blow moulding process (EBM), plastic is melted and extruded into a hollow tube (a plastic parison). This plastic parison is then captured by closing it into a cooled metal mould. Air is then blown into the parison, inflating it into the shape of the hollow bottle, container, or part. After the plastic has cooled sufficiently, the mould is opened and the part is ejected. It is designed to manufacture high volume hollow plastic products.
Types of material used in Extrusion Blow Moulding Machine
When choosing a material for blow moulding; cost, density, flexibility, strength, and other factors should be considered into what resin is best for your part. If the elastomeric properties of the material are exceeded, a hole will tear through the material resulting in a defective part. Other relevant properties are largely based on your application and might include mechanical, physical, chemical resistance, heat, electrical, flammability or UV resistance.
What are the 2 types of Extrusion Blow Moulding Machines?
Blow moulding is a manufacturing process used for the production of plastic bottles, containers, and custom shapes. At Central Machinery and Plastic Products, we use extrusion blow moulding (EBM). EBM bottles are easily identifiable by their pinch line across the base of the bottle. This line is created as the mould cavity closes on the parison and the tail is trimmed off.
The process of Extrusion Blow Moulding Machine
Extrusion Blow Molding is the simplest type of blow moulding. A hot tube of plastic material, called a parison, is dropped from an extruder and captured in a water-cooled mould. Once the moulds are closed, the air blown through the top of the neck of the container. When the hot plastic material is blown up and touches the walls of the mould, the material freezes, the container now maintains its rigid shape.
What is Extrusion Blow Moulding Machine?
Blow moulding is an umbrella term for forming hollow plastic parts by inflating a molten plastic tube or parison until it fills a mould and forms the desired shape. Think of it as inflating a balloon inside of a water bottle. The blow moulding process begins with melting down the plastic and forming it into a parison. The parison is a tube-like piece of plastic with a hole in one end through which compressed air can pass. Water channels are carved into the mould to assist in cooling.